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BODY SPECIFICATIONS 2100. DESCRIPTION [B] NOTE - Specifications supersede concept line drawing. Concept line drawing is for presentation purposes only and unless specifically called-out in specifications for clarity of location of equipment and/or special design, the drawing shall not be considered binding. 2101. OVERALL BODY DIMENSIONS [A] Dimensions (Exterior)- Body to be ____" long x ____" high x ____" wide. [B] Note: All body compartment and skirting dimensions contingent on chassis frame height as furnished to body builder. [C] Special Housing Requirements - 2102. CHASSIS MODIFICATIONS/EQUIPMENT [B] Exhaust System - In order to comply with Federal Standards, the original chassis exhaust system is to be extended to the outside of the body lower side edge and an exhaust extension attached securely as required. [C] Frame Sills - Full-length air-dried and water repellant treated oak frame sills are to be installed on top of chassis frame rails to provide shock-mount for body. [D] All outside frame-mounted air tanks, fuel tanks and battery boxes are to be relocated as required to provide for full-depth/below frame line exterior body compartments. 2103. ALUMINUM BODY CONSTRUCTION AND FRAME [B] Full-length body subsills are to be incorporated with tubular body crossmembers installed and full-welded to subsills. Body crossmembers are to be full-width and full-welded to outside body uprights at locations between each compartment box, forward and rearward of body wheelhousings and extreme front and rear of body. Reinforcement angles are to be installed where full-length crossmembers meet body uprights. Full-length tubular longitudinals are to be installed directly above side compartment box opening and under upper body roof rails. Additional crossmembers are to be installed between exterior compartment boxes to provide maximum between-crossmember distance of 27". Tubular type, full-length lower body flush rubrails are to be full-welded to body uprights on each body side and reinforced to full-width tubular rear step support. [C] Full-width and full-length upper body roof rails with 1 3/4" outside radius are to be installed and welded to upper body longitundinals. Full-width body roof bows are to be welded to body roof rails on maximum 24" centers. Additional tubular floor supports to be installed between body crossmembers at rear of compartment box walls to create full-length under-floor support where body sub-floor meets compartment boxes. [D] Front and rear body exterior panels and vertical corners to consist of four (4) full-height x 28" wide one-piece integral .125 aluminum panels with 2" x 1-3/4" double-break corner posts and 1" wide upper and lower panel edge flanges. Corner panels full-welded to front and rear body crossmembers and upper flange welded to front and rear body roof rail. Panel(s) to create fastener-free exterior appearance. Front center panels to be .125 aluminum with flanges bolted to above corner panel flanges. Exterior seams sealed with Sikaflex # 221 adhesive caulking. [E] The entire framework is to be welded into free-standing unit. 2104. BODY MATERIALS – ALL-ALUMINUM [B] All aluminum paneling & compartment material to be #3003-H-14
alloy. 2105. WHEELHOUSINGS 2106. MUD FLAPS 2107. COMPARTMENTS [B] NOTE – Above compartments boxes do not share walls, floors and/or ceilings with other compartments and/or other body components – NO EXCEPTION [C] NOTE - Above compartment floor deck(s) to be approximately l" above lower body rubrail to create "Sweep-Out" type compartment. [D] Compartment dimensions as follows: COMPARTMENT "L-1" - COMPARTMENT "L-2" - COMPARTMENT "L-3" - COMPARTMENT "L-4" - COMPARTMENT "L-5" - COMPARTMENT "R-1" - COMPARTMENT "R-2" - COMPARTMENT "R-3" - COMPARTMENT "R-4" - COMPARTMENT "R-5" - COMPARTMENT "F-1" (Rear) - 2108. BODY CONSTRUCTION AND PANELING [B] Body to have .125 aluminum treadplate installed with aluminum drive rivets in following areas: [B1] Front Body Skirt Panels - Front body skirt panel to prevent stone damage to front body skirt area. Treadplate panel to extend from front body corner to frame line on skirt panel. [B2] Wheelhousing Panels - Full-width and full-height on body sides around body fenders. [B3] Rubrail - Outer vertical surface of lower body at skirting line below compartment doors. 2109. COMPARTMENT DOORS [B] Three (3) 3/8" diameter drain holes installed in lower door flange surface. [C] Second-open double door to have vertical full-height gasket flange. 2110. COMPARTMENT DOOR HARDWARE [B] Door Latches/Strikers -(First Door Open) Doors to have two (2) point (top and bottom) Eberhard 7-207ULH/RH-45 Safety Slam Latch with #l06-l5-67 striker surface mounted and reinforced to upper and lower compartment ceiling/floor. Door latches are connected to one (1) Polar #6011-S center case and following door handle cams with eye rods and threaded rod--end adjusters installed at handle-end of rod. [C] NOTE - Above door latches/strikers are installed top/bottom of doors and do not latch to opposite double door(s) - NO EXCEPTION [D] Door Handles/Locks - First-open compartment door to be equipped with Hansen 6-l/2" stainless steel "L" size "D" handle equipped with bent-type "D" handle. Handle installed with neoprene rubber exterior gasket and stainless steel type 8/32 fasteners threaded into Well-Nut insulators installed in exterior door panel. Handles equipped with key-locking cylinders, all compartment door locks keyed alike. [E] Door Latches/Strikers - (Second Door Open) Eberhard #7-207ULH/RH-45 Safety Slam Latch with #l06-l5-67 striker surface mounted and reinforced to upper compartment ceiling and connected to 4" chrome plated lever handle installed in center-line of interior door panel to hold door closed when first door is in open position. Door latch connected to handle with swedged-on vinyl covered cable with turnbuckle adjustment mechanism on handle-end of cable. [F] Door Retainers- All compartment doors equipped with Cleveland double-spring type retainer reinforced to compartment ceiling and interior door panel. Retainers to hold doors are 90-degrees to body side/rear panels when in open position. Rubber bumpers installed on exterior door panels that share common hinge/body uprights with other doors. (1) Wheelhousing compartment doors with horizontal hinged doors to have pneumatic door retainers. [G] Door Gaskets- Door gaskets to be tubular/closed-cell type with 3/4" wide x 3/8" thick dimensions and installed on BODY SIDE gasket flanges (Not Doors) - NO EXCEPTION. 2111. REAR FANTAILS / STEP ASSEMBLY [B] Aluminum treadplate installed between rear body fantails,
full-depth of rear step. Aluminum treadplate splash pan installed on vertical
body area under rear doors to body from rear step deck to body floor line
and full-width between rear body fantails. 2112. ELECTRICAL - 12 VOLT [B] Control Panel - All electrical 12 volt components and controls housed in separate ventilated control panel located in exterior/body side compartment. Each component identified by number/color and function and listed within control panel. [C] Service - Main service cable shall be 1/0 stranded insulated cable, rated to 210 amps continuous service and protected by a 200 amp automatic reset circuit breaker. [D] Master Switching - Two (2) 100 amp continuous duty rated solenoid shall be provided. One (1) shall control all warning light circuits, the second shall control all other utility circuits. These solenoids shall be controlled by two (2) separate lighted rocker switches identified as "Warning Master" and "Utility Master". [E] Cab Switch Panel - Twelve (12) rocker style illuminated switches installed in cab including two (2) master switches for above master and utility switching. Switch panel with back-lit legends installed and interfaced with headlight switch. [F] Relay Switching - All circuits in excess of 10 amps shall be operated by means of a 30 amp 12 VDC automotive type relay. Relays shall be ground controlled by lighted rocker switches located at appropriate operator's positions and connected by twenty (20) gauge stranded cable. [G] Circuit Breakers - An individual automotive type automatic reset circuit breaker shall be installed in control panel for each circuit. [H] Cab Switches - Console and/or Panel - [I] All Federal and State required clearance lights and reflectors installed to Federal and/or State requirements. [J] Two (2) 4" chrome-framed recessed rear step and license lights installed facing center-line of body in lower rear fantail panels. Lights wired to chassis tail light system. [K] All lighting and siren equipment to be installed after finish painting is performed. [L] Stop/Tail Lights – Two (2) Weldon 2010, red, interfaced with chassis circuitry [M] Turn Signal Lights – Two (2) Weldon 2010, amber, interfaced with chassis circuitry [N] Back-up Lights – Two (2) Weldon 2010, clear, interfaced with chassis circuitry [O] Back-up Alarm – One (1) Ecco 510 back-up alarm, interfaced with chassis circuitry 2113. WARNING LIGHT/SIREN SPECIFICATIONS 2114. ELECTRICAL - 110/220 VOLT A/C 2115. AUXILIARY EQUIPMENT 2116. UNDERCOATING AND MOUNTING 2117. PAINTING [B] PREPARATION – All exterior body surfaces thoroughly sanded with dual action air disc type sander using #320 grit sandpaper prior to prime painting. [C] PRIME PAINTING – All exterior surface areas to be prime painted with Sherwin-Williams Jet Seal non sanding primer. [D] FINISH PAINTING – All exterior body surfaces finish painted with three (3) wet-on-wet coats of Sherwin-Williams Acrylid acrylic enamel with Polysol-Plus urethane additive added at one (1) pint per four (4) quarts, ratio. [E] Finish paint to be applied using individual one (1) quart siphon feed air spray guns set at 50-60 PSI regulated pressure. [F] Finish painting to be performed in twelve thousand (12,000) CFM down draft paint booth having 12,000 CFM Trane air replacement/heat unit and two (2) eight thousand (8,000) CFM under floor exhaust fans to maintain atmospheric pressure during painting operation, while exchanging booth air one (1) time per minute. [G] SPECIFIED PAINTING - [H] NOTE - Body understructure to be undercoated as specified above in section 2116 [I] REASSEMBLY – All removed body hardware, trim panels and mouldings to include compartment doors to be reinstalled using specified hardware fasteners. All mouldings and hardware to have supplied gaskets installed during final reassembly. Body hardware not supplied with gaskets and exterior compartment door hinge mounting surface to have isolation tape installed between fixture and body panel. [J] All exterior "D" type door handles and grab rail stanchions to have molded neoprene rubber gaskets installed between fixture and body panel/surface. 2118. DELIVERY PREPARATION 2119. INSPECTIONS 2120. CHANGES & ADDITIONS 2121. INSURANCE 2122. WORKMANSHIP 2123. WARRANTY [B] Structural Warranty - (10) ten years/ (120) months from date of delivery to original owner for 100% of expense to perform required replacement/repairs to correct defects in design, construction, materials and/or workmanship against cracking and/or perforation caused by corrosion including: [B1] Body Framing/Crossmembers
Compartment/Body Doors [C] Corrosion Warranty - (5) five years (60) months from date of delivery to original owner for 100% of expense to perform required replacement/repairs to correct defects in exterior/interior body finish against corrosion damaged caused by reaction between dissimilar metals and/or defects in undercoating, caulking and/or painting process. [D] Electrical/Paint/Trim Warranty - (2) years/ (24) months from date of delivery to original owner for 100% expense to perform required replacement/repair to correct defects in design, installation, and/or workmanship including: [D1] 12 Volt Wiring
Generator/Pump Installation(s) [E] Warranty Policy/ Procedure(s): [E1] SWAB warrants the above listed body and equipment in accordance with the above time limits, beginning with delivery of completed body/equipment to customer. Notification of Warranty Claim must be submitted within the above warranty period(s). All Warranties voided by accident repair(s)/body modification(s)/transfer to new chassis by a party other than SWAB unless approved in writing by SWAB. All Warranties voided upon transfer of ownership to another party from original owners. [F] Upon notification, SWAB will perform required repair/replacement work under the following procedures. SWAB reserves the right to stipulate which procedure warranty work will be performed by. [F1] At customers location by Swab service personnel. [F2] At customers location by qualified outside contractor upon receipt by SWAB of quotation/approval for said work. [F3] At SWAB plant in Elizabethville, PA in which case the unit will be returned to SWAB at owners expense. [G] Auxiliary Equipment Items - auxiliary equipment items not manufactured by SWAB to carry manufacturer replacement/repair warranty and labor policy including but not limited to: [G1] Pumps
Air Conditioners 2124. OWNER'S MANUAL AND EQUIPMENT WARRANTIES 2125. MATERIAL /EQUIPMENT SUBSTITUTION DUE TO RESEARCH AND DEVELOPMENT, SWAB WAGON CO., INC. RESERVES THE
RIGHT TO CHANGE SPECIFICATIONS WITHOUT NOTICE. |
